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Playlist: Mastering Print Studio for Microlay Versus

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Preparing your appliances correctly to be 3D printed is a crucial part for a successful print. Dental appliances due to their organic shapes are sometimes difficult to support. We have prepared this playlist to understand how is the best way to orient and support each appliance in Print Studio.

Autodesk Print Studio is a terrific and free tool for repairing meshes, placing objets on the printing area, adding supports and finally export as STL with a reasonable file size. We show you here how to install the software and patch it for Microlay Versus.

Start downloading the installation package

How to install Autodesk Print Studio and patch for the DentalFab 1/1b

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Autodesk Print Studio is a great free software for repairing meshes and prepare your models for being 3D printed. It is available for Windows and Mac. In order to install it follow those steps:

  1. Download installer file from the Autodesk page and follow install instructions
  2. Download the patch script for Windows and double clic on Configure Print Studio.bat file
  3. Run the software and enjoy it.

Note: Print Studio isn’t compatible with later update of Windows 10 Creators

Updating Microlay App

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  1. Enable Navigation Bar: Printer Settings>Advanced Options>Enable Navigation Bar (Android will Reboot)
  2. Exit App.
  3. Introduce USB pendrive on the printer
  4. Open File Manager app from the Android Dashboard, Clic on the upper left icon (imagen) and then on Bookmarks tab and then clic on USB Storage
  5. Browse to your apk file and clic on it. Android will prompt to install the app, clic on YES, accept all permission.

B9 Creator Support Settings

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  1. Use the Automatic Supports… feature. Top Menu>Support Tools>Automatic Supports…
  2. Use the value for Supports Density: 35-40%
  3. When is done, select all the supports created and modify them using those values:

NOTE: Custom values for supports could be saved following next steps:

  1. Make Sure Custom preset is selected on the side bar and no support is selected
  2. Modify the support values like the previous screenshots
  3. Then you can use the preset selecting the supports you want to modify and then clicking on the Custom button

How to setup B9Creator for Microlay DentalFab platform dimensions

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After installing B9Creator Software, close the application (in case it is open)
  1. The file that needs to be modified is named B9PrinterConfig.b9p and the path is: “AppData/Local/B9Creations, LLC/B9Creator/”. The AppData folder is usually hidden, to open this folder follow this tutorial.
  2. Open the B9PrinterConfig.b9p with Notepad application, scroll down until the end of the file and copy the content of the code below. Save and close.
  3. Open the B9Creator software, search for the dropdown list to choose the Target Printer Configuration and choose: Microlay DentalFab

Code

PRINTER_CONFIG_TEXT_ENTRY_VER 3

IsFactoryDefault: 1
Config_Name: “Microlay DentalFab”
Firmware: “B9C1_2_0.hex”
ProjectorResX: 1920
ProjectorResY: 1080
PixelSizeMicrons: 56
BuildTableSizeX: 104.8
BuildTableSizeY: 93.6
ReleaseStrokeMM: 114.3
VerticalBuildSpace: 208.2
ProjectionCenterOffsetX: 0
ProjectionCenterOffsetY: -14.6
MinZStepMM: 0.005
StepsPerMin: 36000
ShutterMinTime: 500
ShutterMaxTime: 5000
LampWattage: 280
LampHalfLife: 3000
FStopMultiplier: 1
UVFactor: 1.0
UVOffset: 0.0
XFactor: 0
YFactor: 0
ZFactor: 1.11
VatArea: 29839
VatMaxZDelta: 12
PreCD:  3.0
PostCD: 0.2
PostRD: 1.0
SCS:  60
SOS:  70
PL:  0.3
OLC: 1.5
OL1: 3
OL2: 0.5
DIP: 0
DYNAMICVAT: 0
Print1: “//B9StaticLookup: B9PRINTERCONFIGSTEPSTRING_P1”
Print2: “//B9StaticLookup: B9PRINTERCONFIGSTEPSTRING_P2”
Print3: “//B9StaticLookup: B9PRINTERCONFIGSTEPSTRING_P3”
Print4: “//B9StaticLookup: B9PRINTERCONFIGSTEPSTRING_P4”
Print5: “//B9StaticLookup: B9PRINTERCONFIGSTEPSTRING_P5”
NumberOfPrinterSpecSettings: 12
PSS_Name: “//B9StaticLookup: B9PRINTERCONFIGPPS_01_NAME”
PSS_Description: “//B9StaticLookup: B9PRINTERCONFIGPPS_01_DESCRIPTION”
PSS_Help: “//B9StaticLookup: B9PRINTERCONFIGPPS_01_HELP”
PSS_GetCMD: “40”
PSS_DefaultValue: 0
PSS_MinValue: 0
PSS_MaxValue: 9999999
PSS_ValueType: 0
PSS_IsEditable: 0
PSS_Name: “//B9StaticLookup: B9PRINTERCONFIGPPS_02_NAME”
PSS_Description: “//B9StaticLookup: B9PRINTERCONFIGPPS_02_DESCRIPTION”
PSS_Help: “//B9StaticLookup: B9PRINTERCONFIGPPS_02_HELP”
PSS_GetCMD: “13”
PSS_DefaultValue: 0
PSS_MinValue: 0
PSS_MaxValue: 3000
PSS_ValueType: 0
PSS_IsEditable: 0
PSS_Name: “//B9StaticLookup: B9PRINTERCONFIGPPS_03_NAME”
PSS_Description: “//B9StaticLookup: B9PRINTERCONFIGPPS_03_DESCRIPTION”
PSS_Help: “//B9StaticLookup: B9PRINTERCONFIGPPS_03_HELP”
PSS_GetCMD: “17”
PSS_DefaultValue: 0
PSS_MinValue: -1000
PSS_MaxValue: 1000
PSS_ValueType: 3
PSS_IsEditable: 1
PSS_Name: “//B9StaticLookup: B9PRINTERCONFIGPPS_04_NAME”
PSS_Description: “//B9StaticLookup: B9PRINTERCONFIGPPS_04_DESCRIPTION”
PSS_Help: “//B9StaticLookup: B9PRINTERCONFIGPPS_04_HELP”
PSS_GetCMD: “18”
PSS_DefaultValue: 0
PSS_MinValue: -1000
PSS_MaxValue: 1000
PSS_ValueType: 3
PSS_IsEditable: 1
PSS_Name: “//B9StaticLookup: B9PRINTERCONFIGPPS_05_NAME”
PSS_Description: “//B9StaticLookup: B9PRINTERCONFIGPPS_05_DESCRIPTION”
PSS_Help: “//B9StaticLookup: B9PRINTERCONFIGPPS_05_HELP”
PSS_GetCMD: “07”
PSS_DefaultValue: 1000
PSS_MinValue: 1
PSS_MaxValue: 100000
PSS_ValueType: 3
PSS_IsEditable: 1
PSS_Name: “//B9StaticLookup: B9PRINTERCONFIGPPS_06_NAME”
PSS_Description: “//B9StaticLookup: B9PRINTERCONFIGPPS_06_DESCRIPTION”
PSS_Help: “//B9StaticLookup: B9PRINTERCONFIGPPS_06_HELP”
PSS_GetCMD: “16”
PSS_DefaultValue: 1000
PSS_MinValue: 100
PSS_MaxValue: 10000
PSS_ValueType: 3
PSS_IsEditable: 1
PSS_Name: “//B9StaticLookup: B9PRINTERCONFIGPPS_07_NAME”
PSS_Description: “//B9StaticLookup: B9PRINTERCONFIGPPS_07_DESCRIPTION”
PSS_Help: “//B9StaticLookup: B9PRINTERCONFIGPPS_07_HELP”
PSS_GetCMD: “14”
PSS_DefaultValue: 100000
PSS_MinValue: 90000
PSS_MaxValue: 110000
PSS_ValueType: 5
PSS_IsEditable: 1
PSS_Name: “//B9StaticLookup: B9PRINTERCONFIGPPS_08_NAME”
PSS_Description: “//B9StaticLookup: B9PRINTERCONFIGPPS_08_DESCRIPTION”
PSS_Help: “//B9StaticLookup: B9PRINTERCONFIGPPS_08_HELP”
PSS_GetCMD: “15”
PSS_DefaultValue: 100000
PSS_MinValue: 90000
PSS_MaxValue: 110000
PSS_ValueType: 5
PSS_IsEditable: 1
PSS_Name: “//B9StaticLookup: B9PRINTERCONFIGPPS_09_NAME”
PSS_Description: “//B9StaticLookup: B9PRINTERCONFIGPPS_09_DESCRIPTION”
PSS_Help: “//B9StaticLookup: B9PRINTERCONFIGPPS_09_HELP”
PSS_GetCMD: “08”
PSS_DefaultValue: 0
PSS_MinValue: 0
PSS_MaxValue: 80
PSS_ValueType: -1
PSS_IsEditable: 1
PSS_Name: “//B9StaticLookup: B9PRINTERCONFIGPPS_10_NAME”
PSS_Description: “//B9StaticLookup: B9PRINTERCONFIGPPS_10_DESCRIPTION”
PSS_Help: “//B9StaticLookup: B9PRINTERCONFIGPPS_10_HELP”
PSS_GetCMD: “20”
PSS_DefaultValue: 10400
PSS_MinValue: 0
PSS_MaxValue: 12000
PSS_ValueType: 0
PSS_IsEditable: 1
PSS_Name: “//B9StaticLookup: B9PRINTERCONFIGPPS_11_NAME”
PSS_Description: “//B9StaticLookup: B9PRINTERCONFIGPPS_11_DESCRIPTION”
PSS_Help: “//B9StaticLookup: B9PRINTERCONFIGPPS_11_HELP”
PSS_GetCMD: “21”
PSS_DefaultValue: 4100
PSS_MinValue: 3100
PSS_MaxValue: 4100
PSS_ValueType: 0
PSS_IsEditable: 1
PSS_Name: “//B9StaticLookup: B9PRINTERCONFIGPPS_12_NAME”
PSS_Description: “//B9StaticLookup: B9PRINTERCONFIGPPS_12_DESCRIPTION”
PSS_Help: “//B9StaticLookup: B9PRINTERCONFIGPPS_12_HELP”
PSS_GetCMD: “22”
PSS_DefaultValue: 590
PSS_MinValue: 450
PSS_MaxValue: 590
PSS_ValueType: 0
PSS_IsEditable: 1
NumberOfCalibrations: 4
CalibrationTitle: “//B9StaticLookup: B9PRINTERCONFIGCALIB_01_TITLE”
CalibrationDlgTitle: “//B9StaticLookup: B9PRINTERCONFIGCALIB_01_DLGTITLE”
CalibrationMenu: “//B9StaticLookup: B9PRINTERCONFIGCALIB_01_MENU”
CalibrationInfo: “//B9StaticLookup: B9PRINTERCONFIGCALIB_01_INFO”
CalibrationHelp: “//B9StaticLookup: B9PRINTERCONFIGCALIB_01_HELP”
CalibrationSteps: 18
C: “//B9StaticLookup: B9PRINTERCONFIGCALIB_01_STEP_01”
C: “PA00”
C: “//B9StaticLookup: B9PRINTERCONFIGCALIB_01_STEP_02”
C: “PA0715480”
C: “//B9StaticLookup: B9PRINTERCONFIGCALIB_01_STEP_03”
C: “PA0710400”
C: “//B9StaticLookup: B9PRINTERCONFIGCALIB_01_STEP_04”
C: “PA081”
C: “//B9StaticLookup: B9PRINTERCONFIGCALIB_01_STEP_05”
C: “PA080”
C: “//B9StaticLookup: B9PRINTERCONFIGCALIB_01_STEP_06”
C: “//B9StaticLookup: B9PRINTERCONFIGCALIB_01_STEP_06_NOTE”
C: “//B9StaticLookup: B9PRINTERCONFIGCALIB_01_STEP_07”
C: “PA081”
C: “PA061”
C: “D30”
C: “//B9StaticLookup: B9PRINTERCONFIGCALIB_01_STEP_08”
C: “PA060”
CalibrationTitle: “//B9StaticLookup: B9PRINTERCONFIGCALIB_02_TITLE”
CalibrationDlgTitle: “//B9StaticLookup: B9PRINTERCONFIGCALIB_02_DLGTITLE”
CalibrationMenu: “//B9StaticLookup: B9PRINTERCONFIGCALIB_02_MENU”
CalibrationInfo: “//B9StaticLookup: B9PRINTERCONFIGCALIB_02_INFO”
CalibrationHelp: “//B9StaticLookup: B9PRINTERCONFIGCALIB_02_STEP_08”
CalibrationSteps: 12
C: “//B9StaticLookup: B9PRINTERCONFIGCALIB_02_STEP_01”
C: “//B9StaticLookup: B9PRINTERCONFIGCALIB_02_STEP_02”
C: “//B9StaticLookup: B9PRINTERCONFIGCALIB_02_STEP_03”
C: “PA00”
C: “//B9StaticLookup: B9PRINTERCONFIGCALIB_02_STEP_04”
C: “PA081”
C: “PA07”
C: “//B9StaticLookup: B9PRINTERCONFIGCALIB_02_STEP_05”
C: “//B9StaticLookup: B9PRINTERCONFIGCALIB_02_STEP_06”
C: “//B9StaticLookup: B9PRINTERCONFIGCALIB_02_STEP_07”
C: “PA0710400”
C: “//B9StaticLookup: B9PRINTERCONFIGCALIB_02_STEP_08”
CalibrationTitle: “//B9StaticLookup: B9PRINTERCONFIGCALIB_03_TITLE_V120_30”
CalibrationDlgTitle: “//B9StaticLookup: B9PRINTERCONFIGCALIB_03_DLGTITLE”
CalibrationMenu: “//B9StaticLookup: B9PRINTERCONFIGCALIB_03_MENU”
CalibrationInfo: “//B9StaticLookup: B9PRINTERCONFIGCALIB_03_INFO”
CalibrationHelp: “//B9StaticLookup: B9PRINTERCONFIGCALIB_03_STEP_07”
CalibrationSteps: 13
C: “//B9StaticLookup: B9PRINTERCONFIGCALIB_03_STEP_01”
C: “//B9StaticLookup: B9PRINTERCONFIGCALIB_03_STEP_02”
C: “//B9StaticLookup: B9PRINTERCONFIGCALIB_03_STEP_03”
C: “//B9StaticLookup: B9PRINTERCONFIGCALIB_03_STEP_04”
C: “PA080”
C: “PA061”
C: “PA062”
C: “D30”
C: “PA081”
C: “//B9StaticLookup: B9PRINTERCONFIGCALIB_03_STEP_05”
C: “//B9StaticLookup: B9PRINTERCONFIGCALIB_03_STEP_06”
C: “//B9StaticLookup: B9PRINTERCONFIGCALIB_03_STEP_07”
C: “PA060”
CalibrationTitle: “//B9StaticLookup: B9PRINTERCONFIGCALIB_04_TITLE”
CalibrationDlgTitle: “//B9StaticLookup: B9PRINTERCONFIGCALIB_04_DLGTITLE”
CalibrationMenu: “//B9StaticLookup: B9PRINTERCONFIGCALIB_04_MENU”
CalibrationInfo: “//B9StaticLookup: B9PRINTERCONFIGCALIB_04_INFO”
CalibrationHelp: “//B9StaticLookup: B9PRINTERCONFIGCALIB_04_STEP_04”
CalibrationSteps: 9
C: “//B9StaticLookup: B9PRINTERCONFIGCALIB_04_STEP_01”
C: “//B9StaticLookup: B9PRINTERCONFIGCALIB_04_STEP_02”
C: “//B9StaticLookup: B9PRINTERCONFIGCALIB_04_STEP_03”
C: “PA080”
C: “PA061”
C: “D50”
C: “//B9StaticLookup: B9PRINTERCONFIGCALIB_04_STEP_04”
C: “PA09”
C: "PA060"

How is an SLA / laser printer and an SLA / DLP® 3D printer different?

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There is some confusion regarding the differences that can be found between some models of stereolithographic or SLA 3D printers that are being introduced into the dental sector, on the one hand we have laser based printers such as Formlabs (Form 1 and Form 2) and on the other hand those that use a projector with technology DLP® or Digital Light Processing like the Microlay DentalFab. Although both use the same principle of constructing a physical model from a digital file by polymerizing (solidifying) resin with light, here the similarities end.

Print Speed

To give us an idea of how the printing system is used, we will use a comparison with something that is more familiar to us, such as printing on paper. Suppose we want to draw a square of 40mm on the side and we have a very fine marker, as thin as 140 microns, to draw the square filled with ink we will need to pass the tip of the marker both by the contour and by the filling, making a simple calculation we would need 267 passed to complete the drawing, therefore the larger the square the more passes we need to find our marker and the more time we will need to finish the drawing, this would be the case of the printer that works with a laser. In our simile, the equivalent of a DLP® projector would be to use a pad of the same size of the whole sheet of paper to draw the same square, that is to say with a single blow, this makes that the complexity of the drawing does not affect the speed at which it we are drawing, we will invest the same time in drawing a small point that in drawing a complex shape with thousands of lines.

Resolution

The resolution of a laser printer in the XY plane (our sheet in the previous example) is limited by the diameter of the laser point, ie it is virtually impossible to draw something smaller than the tip of our “marker.” If we use a projector with a resolution of 1920×1080 pixels (Full HD) and it allows us to have a resolution of 55 microns, that is to say almost 3 times better resolution than the best laser 3d printer. It is therefore possible to achieve very precise adjustments in pieces as demanding as a bridge or crown.
In addition, in a laser system, the light beam must be focused using lenses to make the point as small as possible, and this is only possible in a certain area of the printing surface, generally in the center, the more Away from the center, the printer will perform worse. This does not happen in the DentalFab where the focus is perfect on the entire surface.

Diversity of Materials:

Each resin on the market has a fine-tuned composition to polymerize when a light that possesses sufficient energy at a certain wavelength or spectrum. Lasers used in 3D printing generally have a very specific wavelength at 405nm, any resin that needs energy at a different wavelength will not be affected by this laser, therefore if the resin is not specially formulated the result will not Will be appropriate. Lamps used in the DLP projection may have peaks in more than one spectrum, both in ultraviolet and visible light and therefore much more tolerant to work with any resin. Laser-based printer manufacturers often offer their own resins optimized for their own machine, this greatly limits the real possibilities and applications of the printer, especially at a time when the appearance of new materials by a multitude of research teams .

Maintenance:

In the DentalFab the number of mechanical moving parts for printing is limited to the Z-axis motor. A laser-based system requires in addition the two laser diodes (limited life), two motors controlling the inclination of the two mirrors and one Driver to control the system. Generally the life of this system is more unpredictable and the chances of a premature failure are greater than that of a UHP lamp of the projector of the DentalFab that can be up to 10000 hours and whose cost of replacement is less than 150 € .

At Microlay we think that the dental sector demands the maximum of each technology and therefore we believe that the tools used must be up to par. The cheap in the long run is usually more expensive.